Some Basic Factors to Pick the Right Machines

Browsing online portals in search of liquid packaging solutions may leave you scratching your head, especially if you’re new to this industry. Besides the new terminologies, the wide availability of machines might make your decision a bit difficult. Which machine is right for my project? Will it give complete turnkey solutions? Or, should I choose automated machines? The answer actually depends on a number of factors, such as the products your business deals with, the size of the production cycle, and so on.

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Let’s discuss some factors that may help you get the right machines for your manufacturing unit:

Type of products you’re dealing with

The most common factor that can influence your decision of picking any machine is the product type. Remember, different machines are available to deal with different liquid viscosities. For instance, you can choose a piston filler for a thick product than an overflow filling machine, whereas gravity fillers work better for thin products. Since the viscosity levels of different products may overlap, it’s recommended to choose the machines carefully.

Unique characteristics of your products

Besides the specific viscosity types, some products may have the characteristics to change viscosity levels depending upon the temperature. While the temperature of your products remains constant throughout the production cycle, the machines they are being used in might increase or decrease the temperature. Therefore, it’s important to pay attention to this factor, otherwise it might cost you in the later part.

Type of containers you use

While more than one machine may work well for a single product type, it’s important to consider the type of bottles or containers that are being used. After all, they also play an important role when it comes to making the right choice. Using wrong machines for other type of containers may give you undesirable results, which is, of course, not good.

Number of containers to be filled per hour

To determine the automation level of your liquid filling machines, you should have a close look at the production cycle. In case you need the maximum number of bottles to be filled in one hour, prefer to pick an automated machine. While you can choose a semi-automated machine too, the external help needed to operate the machine will slow down the rate at which the process is being carried on.

Posting an exhaustive list of factors for choosing the right machine isn’t possible, however, I’ve tried to cover the most basic ones. I hope, this post will help you make the right decision.

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Key Points to Consider for Automated Packaging Solutions

With growing customer demands, it has now become important for manufacturers to look for automated packaging solutions. Also, automation has now become the key factor in deciding the position of a company in the manufacturing market. But the success of these automated packaging solutions depends upon various key factors. Read this article to know some of these key factors that you must consider if you are deciding to automate your packaging line.                                                                  auto-pinch-24-head-filler1. Cost

Make sure you consider the cost of automating different parts or processes. Always consider the impact of automation on a particular part or process. Think twice if you are considering to automate an expensive part because it is not necessary that doing this will give the highest impact.

2. Flexibility

If you want to increase the line flexibility with reduced costs, then consider semi-automated packaging solutions.

3. Speed

There are some packaging processes that are very time-consuming for example, filling and capping. So, depending upon the impact on speed, you can decide which processes you want to automate.

4. Complexity

If your packaging process is too complex, it can result into less accurate automation and unpredictable packaging results. Make sure you consult a packaging automation technician to address this difficulty before going for automation.

5. Brand Reputation and After-purchase Support

Make sure you buy your automated packaging equipment from a trusted brand that is known for high-quality products and excellent customer service. Also, see whether the manufacturer provides customized solutions to your existing product.

Automated Packaging Solutions from Accutek

Accutek provides high quality, easy to use packaging equipment for your products. We have skilled technicians that provide excellent customer support and we can also customize the machinery to accommodate your product.

Let us know in the comments if you have any question related to automated packaging solutions!

Three Common Mistakes that are Killing Packaging Sales

Investing in packaging machines is one of the major investments for manufacturers. What separates a successful packaging company from the one that struggles day in and day out to manage the different packaging jobs? Good quality packaging machines separate a good company from a bad one.

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Below listed are some mistakes that manufacturers do and kill their own sales:
No Upkeep For Old Machinery

It is important for you to know the importance of maintenance of the machinery. The maintenance increases the life of the machinery, which is a good thing from a manufacturer’s point of view. However, it does not mean you are bound to use the old machinery because many times there is a need to replace the old machinery with the new one.

No Attention to Workplace Ergonomics

Taking care of workplace ergonomics is equally important and most of the manufacturers ignore this factor, which cuts down their profit margins. When you don’t evaluate workplace for ergonomics, indirectly it means you are not protecting your workers from potential injuries.

Don’t Take Benefit of New Technology

Some manufacturers are continuing with their old packaging machines for long even when they are aware of the new packaging machines that work faster and offer more productivity. Although buying new machines will cost you some money, but it will be beneficial in the long run.

What to Look For in the Packaging Machines?

This article is written to explain the important role of packaging machines. Also, find out what to look for in them before making a final decision.

You may find packing an easy task, especially when you have limited items to pack. However, what if you’ve a large stock of so many products to pack and that too in the last moment? This scenario would be a nightmare to many, but luckily, there are several types of packaging machines available that can get top notch results. A part of the credit goes to the technical advancements.

Although there is a wide availability of packaging machines that can help pack your items in the best way possible, yet this doesn’t make your job easy at all. Here, I’m talking about choosing the best machines. Believe it or not, you will find picking the right machines as tough as packing your items in the last moment. After all, it requires a big investment and most importantly – the fate of your business depends on it.

A quick Google search will certainly help you find different types of machines to boost your business production. However, you’re required to do your homework beforehand. If you don’t determine what your requirements are, chances are you would end up making a wrong decision, or think of doing this some other day.

Listed below are some machines that you find very common in the packaging industry:

  • Form fill and seal machines
  • Machines manufactured for both – liquid and powdered products
  • Machines designed for packing items/products in pouches

While all machines are meant for similar goals, their features make them different from the rest. Depending on what all features your machines possess, the packaging process can be simpler and easier. For example, it’s good if you choose a machine that is fully automated. By the term automated, I mean all your tasks will get done in the best way possible without any external support. Of course, such machines cost you more, however, what you get is the quality. Moreover, it’s a one time investment, so make it the best.

If you’ve made your mind to buy automated machines, then congrats! You’ve made a commendable decision. However, before choosing a company, pay attention to what you may get. For instance, there are companies out there that may offer a free installation service along with a regular maintenance service. What’s more? Make sure your machines come with a warranty period of minimum a year or two. This assures that your machines will be working fine serving your business at their best.

Deploy Packaging Machines to Accomplish Your Packaging Goals

There is hardly any product in this world that does not require some kind of packaging and you can’t deny this fact. Earlier for completing the packaging jobs, companies were dependent on humans and they had to spend a good amount of their budget only for completing the packaging jobs. This thing hurts their profit margins as they get a small amount of money in return of the money being spent.Packaging EquipmentThey were continuously in search of tools that could help them increase their profits. Later packaging machines were developed, which made the packaging jobs a lot easier than ever. These machines have the ability to pack a greater number of products in a shorter duration of time.

The interesting thing is that a few individuals are required to work on these machines, which means you have to pay salaries only to a few individuals, which ultimately saves your money. Saving money means more profit and that’s why more and more companies are going after packaging machines to complete their packaging jobs.

Manufacturers have realized that the investment they are putting in these machines is a major investment as it would decide the future of their business. They are making every single effort from their side to make sure that the machines they buy are the best and helps them achieve their business goals.

Packaging – A Key Aspect Behind the Sale of a Product

Packaging machines have become an integral part of the manufacturing industry and you can’t think of delivering a manufactured product to the market without their use. First of all, you need to know what a packaging machine is? So it is nothing but is a device designed for the assembly of unit loads of a particular item. You can say these machines as the final step in the manufacturing process.

With their help, you can pack any kind of product whether rigid, semi-rigid, aqueous or powdered. These machines have an important role in the industrial packaging processes. As you all know, packaging is the most important process performed once the manufacturing process gets over. Packaging provides a sense of protection to the products and even ensures the quality of the product is maintained for a longer duration of time.

Usually there are two types of packaging processes, one is the primary packaging and the other is secondary packaging. The first type is the initial packing and involves the enclosing of the products. It is more closer to the products. The second type of packaging is for enclosing the primary packaging and protecting it from being tampered during the transit.

There is another difference between the two types as the primary packaging is only for a single product whereas the secondary packaging serves to group several products for the ease of handling, storing and transporting the products. There are different types of packaging machines available to complete each and every process in both types of packaging. The types of machines commonly used includes filling, sealing, capping and labeling.

Every single machine has its own importance and you can’t achieve success when you are missing on any particular machine. Packaging is not only necessary to protect the product from tampering during transit as it has proven to be an excellent promotion tool. So it must be done in a manner that forces the customer to buy the product after seeing its first look.

An excellent packaging is also helpful in turning your business into a brand. There are a lot of factors that are responsible behind the sale of a product. Those factors include quality, look, price and others. At first instant only the look is taken into consideration and the customer purchases a product only when he/she is satisfied from the product’s look.

You might be manufacturing world class products, but you can’t achieve good sales until the products manufactured by you look special. So give equal importance to the packaging process like you give to other aspects.

Some Factors to Take Into Account for Buying Filling Machines

This article takes you through the factors you need to consider to find the right powder filling machines for your packaging business.

Being into the packaging industry, you must know the significance of the powder filling equipment solutions. There are different types of filling machines that can be used to fill powdered products into bottles and other containers, including cups, cartons, capsules, pouches, and so on. Covering a wide range of powders and granules, these machines can be chosen depending upon a number of factors, such as flow characteristics, product stickiness, product compressibility, etc.

A big part of the credit goes to the advancements in the technology, because of which, hours of work can now be done in just a few minutes. In order to cater to the needs of different packaging businesses, a line of different types of machines can be seen nowadays. Based on different mechanisms, and technologies, all the machines used in the packaging industry aims to save not only time, but also effort. With the help of an effective machine in the production line, overhead expense is likely to be minimized.

If you are someone, who is also looking for powder filling machines, make sure you take into account the necessary factors. What are those factors that can influence your decision of choosing a powder filling machine? Let’s discuss some of them:

First off, you need to have a close look at your business model. This is important to find the areas of improvement. Depending upon the needs of your business, you will be able to pick the right machines.

Next is to determine your budget. Budget plays an important role and once you made your budget, stick to it. Determining the budget helps you get the right machines for your business without putting an unnecessary burden on your shoulders.

Next is to choose between fully-automatic machines or semi-automatic machines. Your budget helps you here. While fully-automatic machines come with higher price tags, they are ideal for carrying out all tasks on their own.

Before you pick the machines for your business, consider the space factor also. Moreover, make sure that the machines are customizable in nature, so you can use them as per your business needs in the future.

Besides the above mentioned points, consider the maintenance factor. The maintenance of the machines shouldn’t be too hard or too expensive. Otherwise, you may end up having unfruitful outcomes.

Once you decide on the machines you need for your business, the very next step is to reach the right company. In order to locate a good company, you can browse online portals. This is, indeed a more effective way than simply looking around.

The Role of Packaging Machines in People’s Lives

We people are surrounded by machines as nowadays we make use of machines even for doing simplest of jobs. The products we use in our daily routine are sealed and packed properly with the help of sealer machines. The main function of these machines is to give a product a long persistent seal that can’t be tampered until it is fully opened and once the product is opened it can’t be packed to its original condition.

There are wide range of sealers available, which can combine the frame, fill and seal operations. Some machines transport the film on a level film while some transport vertically. The major types of sealer machines which are made into use are listed as the following:

  • Manual – As clear from the name, these machines require the humans to do all the work and help just in setting or holding the items.

  • Seal Just Gear – This type of machine only wraps or secures the items as it is not useful in shaping the bundles or to fill them.

  • Semi-Automatic – With this type of machine half of the job has to be done by the machine and is helpful in process of bundling and placement, which was not possible with seal just gear.

  • Automatic or Fully Automatic – When you have this type of machine with you, then you need to put minimal effort from your side as these machines require restricted administrator mediation. The administration mediation would be for bundling part by stacking supply containers and picking finished containers.

  • When it comes to their usage, then it is important for you to know that the latter two are used mostly as with these there is minimal human effort required. The major difference between semi-automatic and fully automatic machines is that the automatic machines close all the major folds, while the semi-automatic machines just tape the top and base fold.

    How to choose sealer machines?

    Selecting any machine is a difficult job to do as you need to cover all your requirements. To get successful in this process, you need to investigate the specifications and components and go further only if you are satisfied with these factors. In case you are in search of a completely robotic machine, then you have to give your one hundred percent effort to this job and check the rate at which the machine works. The rate at which the machine pack products is quite important and it is defined as number of pieces of products the machine could pack in one minute.

The Significant Role of a Sealer Machine

The demand of sealer machines is on the rise these days. And why wouldn’t it be? These machines provide a cutting edge technology over the traditional methods of applying tapes, glue, and sewing packages to avoid leakage of the content packed.

Being into the same industry, you know the important job of these machines is to ensure that no content gets leaked, right from the packaging phase to the delivering phase. These machines can be categorically classified into the type of machines that are used when you’ve a box full of products and all you want is to seal them. The bottles that contain the products undergo the electromagnetic waves emitted by the induction cap sealer machines. Depending upon the needs and wants, these machines can be used in different industries, such as pharmaceutical, cosmetic, food and chemical.

To cater to the growing consumer needs, different types of sealer machines can be seen in the packaging industry. However, all types of machines can be majorly divided into two categories – semi-automated machines and fully-automated machines. Both types of machines have their own merits and demerits. For example, semi-automated machines may come with a lower price tag, however, they may require some work to be done manually. On the other hand, fully-automated machines need no human support to carry out their operations, however, they are quite expensive than semi-automated machines.

In order to make the right decision, you’re recommended to have a look at your business model and take into account the areas of improvement. Depending upon your business needs and wants, you will be able to pick the right machine for your packaging business. However, you shouldn’t pick any machine randomly or blindly. You should consider some necessary factors to make a wise move. For example, you should make sure that the physical dimensions of the machine you choose won’t be a constraint. Moreover, it’s good if you choose a customizable machine, so that you can make little changes in the machines to accommodate different product types in the future.

With so many options to choose from, purchasing a sealer machine may seem an easy task. However, if you don’t pay attention, the wide availability of options may make your task quite difficult. Remember, every single company you visit will certainly claim to be the right stop-shop. So, it’s recommended to do your homework beforehand. If possible browse online portals to locate the right establishment.

Two Major Classifications of Sealer Machines

This article is written to explain how important role sealer machines play in the packaging industry. Also, get to know their two major classifications and factors to consider while purchasing one.

Similar to other machines in the packaging industry, the significance of sealer machines can’t be overlooked. These machines don’t only help in the production cycle, but also enhance the revenue-margin by preserving the quality of the products packed. These machines also play an important role when it comes to making the products attractive, or appealing.

There is no wonder that the demand of sealer machines is increasing; they provide a competitive edge over others. A part of the credit goes to the manufacturers as well, because of them, a line of automated sealer machines can be seen in the packaging industry these days. Apart from automated machinesealer machiness, sealer machines can be classified as semi-automated machines. However, before going further, let us understand what sealer machine in reality is.

As the term defines itself a lot, sealer machines are employed for sealing caps onto the bottles or containers to prevent leakage of the content. To ensure the job of these machines, capped bottles or containers undergo electromagnetic waves that are emitted by the induction cap sealer.

Capable of sealing caps onto bottles or containers of different types and sizes, these machines can be used in several industries. For example, pharmaceutical, chemical, cosmetic, food and beverage, and so on (just to name a few). Although the need of different industries is same, yet they all may require different types of sealer machines to get their jobs done; they may have different production cycle; or they may follow different workflows.

Now, let’s talk about semi-automated machines and fully automated machines. Semi-automated machines are classified as those machines that require little human help to get the assigned jobs done. On the other hand, automated machines are the ones that can get the assigned jobs done without any external support. While both types of machines can be used for a single purpose, it’s recommended to go with the automated ones. Such machines don’t only guarantee 100% quality, but also timely delivery. Moreover, they are also helpful for minimizing overhead expenses.